jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 2016.12 small-sized, low profile wire-to-board connector for power supply df61y series features 1. proprietary vise lock design the lock on the cable side has been strengthened with our proprietary vise lock mechanism * , preventing cables from being easily disconnected due to tough routing or an excessive load. ( * vise lock : vertical-insertion swing-extraction) (fig.1) t patent pending 2. improved operation through vertical mating eliminates wasted board space : vertical insertion eliminates the board space required for horizontal mating and enhances assembly (enhanced pcb design freedom) (fig.2) 3. small-sized and low profile, with high withstanding voltage and current (h=2mm, 24awg : 4a max) in spite of the small size on a 2.2mm contact pitch, high voltage of 350v is achieved by ensuring creepage distance. using high conductivity material for the socket contact and lowering contact resistance through optimized contact force, high-current capability is realized. 4. high heat-resistance operating temperature limit of 105?. 5. halogen-free use of chlorine or bromine are within standards values. *as defined by iec61249-2-21 br 900ppm max, cl 900ppm max, br+cl 1,500ppm max diagram to explain the vise locking design long creepage distance insertion operation is similar to vertical mating. however, the contact is actually inserted at an angle, and ensures high retention force in upper direction. (cable tensile strength : a minimum of 10n) before mating after mating improved operation through vertical mating and reduced wasted space capable of mounting other components (enhanced pcb designing freedom) wasted space contact separation creepage distance is achieved by providing a housing wall between contacts. dif cult insertion caused by inability to visually locating the mating port improved insertion. mating port visually locates from above vertical mating type horizontal mating type fig.1 fig.2 fig.3 2 df61y series small-sized, low profile wire-to-board connector for power supply product speci cations ratings current rating 3.0a (28 awg) 3.2a (26 awg) 4.0a (24 awg) operating temperature range operating humidity range -40 to +105? (note 1) 20 to 80% voltage rating ac/dc 350v storage temperature range storage humidity range -10 to +60? (note 2) 40 to 70% (note 2) item speci cations conditions 1. insulation resistance 1000m?min. measured at dc 500v 2. withstand voltage no ashover or breakdown ac 1,200v is applied for 1 minute. 3. contact resistance 10m?max. measured at 1ma and no higher than 20mv 4. vibration resistance no electrical discontinuity for 1? or longer 10 cycles in each of three directions at frequency 10-55 hz, half amplitude 0.75mm 5. shock resistance no electrical discontinuity for 1? or longer accelerated velocity : 490m/s 2 , for 11ms, half-sine in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : 20m?max. insulation resistance : 500m?min. temperature : 40?? ; humidity : 90 to 95%, left as it is for 96 hours 7. temperature cycles contact resistance : 20m?max. insulation resistance : 500m?min. -55? : 30 minutes 5 - 35? : 2 - 3 minutes 105 ? : 30 minutes 5 - 35? : 2 - 3 minutes) 5 cycles 8. durability contact resistance : 20m?max. 30 mating cycles 9. resistance to solder heat the resin components will not become deformed or lose performance due to deformities re ow : according to the recommended temperature pro le hand soldering : temperature of soldering iron at 350??0? for 3 seconds note 1 : includes the temperature rise caused by current ow. note 2 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish product part materials finish ul speci cation header insulator lcp natural ul94v-0 contact brass tin plated ? crimp socket insulator lcp natural ul94v-0 crimp contact contact copper alloy tin plated ? product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. ? header connector df 61y - * p - 2.2 v ^ _ ` a b c ? socket connector df 61y - * s - 2.2 c ^ _ ` a b c ? crimp contact df 65 - 2428 scf ^ _ ^ applicable wire size y 2428 24 to 28 awg _ packaging style y scf : socket contact ~ reel ^ series name df _ series no. : 61y ` number of contacts : 2 a connector type p : header b pitch : 2.2mm c mounting style y+ : smt y veritical type ^ series name : df _ series no. : 61y ` number of contacts : 2 a connector type y s socket b pitch : 2.2mm c termination form y c : crimp socket 3 df61y series small-sized, low profile wire-to-board connector for power supply straight pin header (smt) ? tape and reel dimensions ? recommended pcb layout (t=1mm) part no. hrs no. no. of contacts color [specification number]** df61y-2p-2.2v 23 666-5100-3 23 2 natural (23) : tin plated, embossed packaging note 1 : this product is sold per reel with 3,000 connectors pcs/reel. please order by reel quantities. if the area contains a pattern and used at the rated voltage of 350v, the creepage distance could be insuf cient. 2 4.30.05 4.50.05 2 +0.1 0 0.145 +0.1 0 1.24 +0.1 0 5.75 +0.1 0 4.05 +0.1 0 1.15 +0.1 0 1.35 +0.1 0 2 1.15 0.65 7.3 7.35 1.63 0.2 5.1 3.21 5.1 2.2 vacuum area contact no.2 contact no.1 cavity / p hrs mark a 80.1 20.1 40.1 11.5 0.1 1.750.1 22.25 0.2 0 (24) ?1.5 0.2 y 0 unreeling direction unreeling direction ?
} sprocket hole far side product label 20.5 ? 380 2 ? 80 1 24.4 +2 0 30.4max r1 ? 210.8 ?13 0.2 2 4 df61y series small-sized, low profile wire-to-board connector for power supply crimp socket part no. hrs no. packaging quantity finish df65-2428scf 666-6003-2 00 reel (note 1) 18,000 tin plated note 1 : this product is delivered in 18,000 pieces per reels. please place orders in multiples of 18,000 pieces. applicable wire (tin plated annealed copper wire) wire size (stranded wire conductor) jacket outer diameter recommended cable strip length 24awg (11/ 0.16mm) 1.11mm ul10368 1.4 to 1.8mm 26awg (7/ 0.16mm) 0.98mm 28awg (7/ 0.127mm) 0.88mm note 1 : when using other than the recommended wire, contact your nearest hirose sales representative. note 2 : the strip length is a reference value. please make adjustments so nished crimps will meet the speci ed values. refer to the crimping quality standards (atad-h0733-00) for details. 1.77 1.9 4.4 6.06 3.84 1.55 2.2 1.07 4.15 4.3 0.65 2.3 0.9 1.15 0.92 1.45 4.5 2.95 3 ?1.2 tools type part no. hrs no. applicable contact applicator ap105-df65-2428s 901-4630-0 00 df65-2428scf press CM-105C 901-0001-0 00 hand crimping tool ht305/df65-2428s 550-0306-8 00 contact extraction tool df-c-po(b) 550-0179-2 00 note : if any trouble has occurred due to tools other than the designated tool, hirose bears no respoisibility for any trouble. crimp contact part no. hrs no. no. of contacts color [specification number]** df61y-2s-2.2c (13) 666-5101-6 13 2 natural (13) : 1,000 pcs/pack note : each package contains 1,000 pcs/pack. please order in full package quantities. 5 df61y series small-sized, low profile wire-to-board connector for power supply b operating precautions 1. recommended temperature profile (lead-free soldering possible) 2. recommended hand solder conditions soldering iron temperature : 350?0 ? , soldering time : within 3 seconds 3. recommended screen thickness, aperture opening rate (pattern area ratio) thickness 0.1mm, aperture opening rate : 100% 4. pcb warpage 0.02mm max at the center of connector with the both edges of the connector as the baseline 5. cleaning condition cleaning with ipa is possible. (cleaning is not recommended as it may change the feel of insertion/extraction, etc. please consult with us when using other types of cleaning agents.) 6. precautions insertion/extraction of the connector while not mounted to the pcb may cause breakage or deformation to the contact. do not apply flux at the time of hand soldering, as it may result in flux rise. this product may have slightly different hue on molded items, however, they do not affect the product performance. see the separate ?f61y insertion/extraction procedure manual for handling precautions at the time of insertion and extraction. [applicable conditions] 1. peak temperature : max 250? 2. heated area : 220? or above, within 60 sec. 3. pre-heating area : 150 to 180?, 90 to 120 sec. 4. number of operation : twice or less * the contact lead area was measured. the conditions may change depending on the types and manufacturers of cream solder, pcb size, and conditions of other materials used for soldering. please fully check the soldering condition before use. [remarks 1] this temperature profile is our recommended value. max 250? 10sec max 60sec max 90 to 120sec pre-heating time soldering time 0 50 100 150 180? 220? 200 250 time (sec.) temperature(?) 6 df61y series small-sized, low profile wire-to-board connector for power supply /? usage recommendations 7. insertion and removal operation insertion operation insertion operation shall be carried out in steps (1) placing the crimp socket, (2) insertion, and (3) check the mated state. (1) placing the crimp socket place the crimp socket so that the friction locks in 4 places in front and behind the crimp socket come into contact with the header. (2) insertion press down on the center of the crimp socket, and mating is complete. (3) checking the mated state check if the crimp socket is securely mated. if one end floats or is mated at an angle, unmate, and mate it again. when the crimp socket is inserted, it is possible that only the friction lock on the cable side is inserted, as shown in the figure below. in this case, push the non-cable side of the crimp socket to correctly mate. if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate, and mate again. forcible mating will lower the retention force. friction lock when crimp socket is correctly aligned, the top of the crimp socket is parallel to the board. press down at the center. mating is complete. push the non-cable side of the crimp socket. insert again. 7 df61y series small-sized, low profile wire-to-board connector for power supply 7. insertion and removal operation if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate , and mate again. forcible mating will lower the retention force. use the tab to help release . if the connector is forcibly removed by pulling the cable, cable disconnection and connector breakage will occur. release tab raise the tab raise the entire crimp socket, to complete un-mating 8 df61y series small-sized, low profile wire-to-board connector for power supply the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer draw ings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 2016.12 small-sized, low profile wire-to-board connector for power supply df61y series features 1. proprietary vise lock design the lock on the cable side has been strengthened with our proprietary vise lock mechanism * , preventing cables from being easily disconnected due to tough routing or an excessive load. ( * vise lock : vertical-insertion swing-extraction) (fig.1) t patent pending 2. improved operation through vertical mating eliminates wasted board space : vertical insertion eliminates the board space required for horizontal mating and enhances assembly (enhanced pcb design freedom) (fig.2) 3. small-sized and low profile, with high withstanding voltage and current (h=2mm, 24awg : 4a max) in spite of the small size on a 2.2mm contact pitch, high voltage of 350v is achieved by ensuring creepage distance. using high conductivity material for the socket contact and lowering contact resistance through optimized contact force, high-current capability is realized. 4. high heat-resistance operating temperature limit of 105?. 5. halogen-free use of chlorine or bromine are within standards values. *as defined by iec61249-2-21 br 900ppm max, cl 900ppm max, br+cl 1,500ppm max diagram to explain the vise locking design long creepage distance insertion operation is similar to vertical mating. however, the contact is actually inserted at an angle, and ensures high retention force in upper direction. (cable tensile strength : a minimum of 10n) before mating after mating improved operation through vertical mating and reduced wasted space capable of mounting other components (enhanced pcb designing freedom) wasted space contact separation creepage distance is achieved by providing a housing wall between contacts. dif cult insertion caused by inability to visually locating the mating port improved insertion. mating port visually locates from above vertical mating type horizontal mating type fig.1 fig.2 fig.3 2 df61y series small-sized, low profile wire-to-board connector for power supply product speci cations ratings current rating 3.0a (28 awg) 3.2a (26 awg) 4.0a (24 awg) operating temperature range operating humidity range -40 to +105? (note 1) 20 to 80% voltage rating ac/dc 350v storage temperature range storage humidity range -10 to +60? (note 2) 40 to 70% (note 2) item speci cations conditions 1. insulation resistance 1000m?min. measured at dc 500v 2. withstand voltage no ashover or breakdown ac 1,200v is applied for 1 minute. 3. contact resistance 10m?max. measured at 1ma and no higher than 20mv 4. vibration resistance no electrical discontinuity for 1? or longer 10 cycles in each of three directions at frequency 10-55 hz, half amplitude 0.75mm 5. shock resistance no electrical discontinuity for 1? or longer accelerated velocity : 490m/s 2 , for 11ms, half-sine in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : 20m?max. insulation resistance : 500m?min. temperature : 40?? ; humidity : 90 to 95%, left as it is for 96 hours 7. temperature cycles contact resistance : 20m?max. insulation resistance : 500m?min. -55? : 30 minutes 5 - 35? : 2 - 3 minutes 105 ? : 30 minutes 5 - 35? : 2 - 3 minutes) 5 cycles 8. durability contact resistance : 20m?max. 30 mating cycles 9. resistance to solder heat the resin components will not become deformed or lose performance due to deformities re ow : according to the recommended temperature pro le hand soldering : temperature of soldering iron at 350??0? for 3 seconds note 1 : includes the temperature rise caused by current ow. note 2 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish product part materials finish ul speci cation header insulator lcp natural ul94v-0 contact brass tin plated ? crimp socket insulator lcp natural ul94v-0 crimp contact contact copper alloy tin plated ? product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. ? header connector df 61y - * p - 2.2 v ^ _ ` a b c ? socket connector df 61y - * s - 2.2 c ^ _ ` a b c ? crimp contact df 65 - 2428 scf ^ _ ^ applicable wire size y 2428 24 to 28 awg _ packaging style y scf : socket contact ~ reel ^ series name df _ series no. : 61y ` number of contacts : 2 a connector type p : header b pitch : 2.2mm c mounting style y+ : smt y veritical type ^ series name : df _ series no. : 61y ` number of contacts : 2 a connector type y s socket b pitch : 2.2mm c termination form y c : crimp socket 3 df61y series small-sized, low profile wire-to-board connector for power supply straight pin header (smt) ? tape and reel dimensions ? recommended pcb layout (t=1mm) part no. hrs no. no. of contacts color [specification number]** df61y-2p-2.2v 23 666-5100-3 23 2 natural (23) : tin plated, embossed packaging note 1 : this product is sold per reel with 3,000 connectors pcs/reel. please order by reel quantities. if the area contains a pattern and used at the rated voltage of 350v, the creepage distance could be insuf cient. 2 4.30.05 4.50.05 2 +0.1 0 0.145 +0.1 0 1.24 +0.1 0 5.75 +0.1 0 4.05 +0.1 0 1.15 +0.1 0 1.35 +0.1 0 2 1.15 0.65 7.3 7.35 1.63 0.2 5.1 3.21 5.1 2.2 vacuum area contact no.2 contact no.1 cavity / p hrs mark a 80.1 20.1 40.1 11.5 0.1 1.750.1 22.25 0.2 0 (24) ?1.5 0.2 y 0 unreeling direction unreeling direction ?
} sprocket hole far side product label 20.5 ? 380 2 ? 80 1 24.4 +2 0 30.4max r1 ? 210.8 ?13 0.2 2 4 df61y series small-sized, low profile wire-to-board connector for power supply crimp socket part no. hrs no. packaging quantity finish df65-2428scf 666-6003-2 00 reel (note 1) 18,000 tin plated note 1 : this product is delivered in 18,000 pieces per reels. please place orders in multiples of 18,000 pieces. applicable wire (tin plated annealed copper wire) wire size (stranded wire conductor) jacket outer diameter recommended cable strip length 24awg (11/ 0.16mm) 1.11mm ul10368 1.4 to 1.8mm 26awg (7/ 0.16mm) 0.98mm 28awg (7/ 0.127mm) 0.88mm note 1 : when using other than the recommended wire, contact your nearest hirose sales representative. note 2 : the strip length is a reference value. please make adjustments so nished crimps will meet the speci ed values. refer to the crimping quality standards (atad-h0733-00) for details. 1.77 1.9 4.4 6.06 3.84 1.55 2.2 1.07 4.15 4.3 0.65 2.3 0.9 1.15 0.92 1.45 4.5 2.95 3 ?1.2 tools type part no. hrs no. applicable contact applicator ap105-df65-2428s 901-4630-0 00 df65-2428scf press CM-105C 901-0001-0 00 hand crimping tool ht305/df65-2428s 550-0306-8 00 contact extraction tool df-c-po(b) 550-0179-2 00 note : if any trouble has occurred due to tools other than the designated tool, hirose bears no respoisibility for any trouble. crimp contact part no. hrs no. no. of contacts color [specification number]** df61y-2s-2.2c (13) 666-5101-6 13 2 natural (13) : 1,000 pcs/pack note : each package contains 1,000 pcs/pack. please order in full package quantities. 5 df61y series small-sized, low profile wire-to-board connector for power supply b operating precautions 1. recommended temperature profile (lead-free soldering possible) 2. recommended hand solder conditions soldering iron temperature : 350?0 ? , soldering time : within 3 seconds 3. recommended screen thickness, aperture opening rate (pattern area ratio) thickness 0.1mm, aperture opening rate : 100% 4. pcb warpage 0.02mm max at the center of connector with the both edges of the connector as the baseline 5. cleaning condition cleaning with ipa is possible. (cleaning is not recommended as it may change the feel of insertion/extraction, etc. please consult with us when using other types of cleaning agents.) 6. precautions insertion/extraction of the connector while not mounted to the pcb may cause breakage or deformation to the contact. do not apply flux at the time of hand soldering, as it may result in flux rise. this product may have slightly different hue on molded items, however, they do not affect the product performance. see the separate ?f61y insertion/extraction procedure manual for handling precautions at the time of insertion and extraction. [applicable conditions] 1. peak temperature : max 250? 2. heated area : 220? or above, within 60 sec. 3. pre-heating area : 150 to 180?, 90 to 120 sec. 4. number of operation : twice or less * the contact lead area was measured. the conditions may change depending on the types and manufacturers of cream solder, pcb size, and conditions of other materials used for soldering. please fully check the soldering condition before use. [remarks 1] this temperature profile is our recommended value. max 250? 10sec max 60sec max 90 to 120sec pre-heating time soldering time 0 50 100 150 180? 220? 200 250 time (sec.) temperature(?) 6 df61y series small-sized, low profile wire-to-board connector for power supply /? usage recommendations 7. insertion and removal operation insertion operation insertion operation shall be carried out in steps (1) placing the crimp socket, (2) insertion, and (3) check the mated state. (1) placing the crimp socket place the crimp socket so that the friction locks in 4 places in front and behind the crimp socket come into contact with the header. (2) insertion press down on the center of the crimp socket, and mating is complete. (3) checking the mated state check if the crimp socket is securely mated. if one end floats or is mated at an angle, unmate, and mate it again. when the crimp socket is inserted, it is possible that only the friction lock on the cable side is inserted, as shown in the figure below. in this case, push the non-cable side of the crimp socket to correctly mate. if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate, and mate again. forcible mating will lower the retention force. friction lock when crimp socket is correctly aligned, the top of the crimp socket is parallel to the board. press down at the center. mating is complete. push the non-cable side of the crimp socket. insert again. 7 df61y series small-sized, low profile wire-to-board connector for power supply 7. insertion and removal operation if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate , and mate again. forcible mating will lower the retention force. use the tab to help release . if the connector is forcibly removed by pulling the cable, cable disconnection and connector breakage will occur. release tab raise the tab raise the entire crimp socket, to complete un-mating 8 df61y series small-sized, low profile wire-to-board connector for power supply the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer draw ings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 2016.12 small-sized, low profile wire-to-board connector for power supply df61y series features 1. proprietary vise lock design the lock on the cable side has been strengthened with our proprietary vise lock mechanism * , preventing cables from being easily disconnected due to tough routing or an excessive load. ( * vise lock : vertical-insertion swing-extraction) (fig.1) t patent pending 2. improved operation through vertical mating eliminates wasted board space : vertical insertion eliminates the board space required for horizontal mating and enhances assembly (enhanced pcb design freedom) (fig.2) 3. small-sized and low profile, with high withstanding voltage and current (h=2mm, 24awg : 4a max) in spite of the small size on a 2.2mm contact pitch, high voltage of 350v is achieved by ensuring creepage distance. using high conductivity material for the socket contact and lowering contact resistance through optimized contact force, high-current capability is realized. 4. high heat-resistance operating temperature limit of 105?. 5. halogen-free use of chlorine or bromine are within standards values. *as defined by iec61249-2-21 br 900ppm max, cl 900ppm max, br+cl 1,500ppm max diagram to explain the vise locking design long creepage distance insertion operation is similar to vertical mating. however, the contact is actually inserted at an angle, and ensures high retention force in upper direction. (cable tensile strength : a minimum of 10n) before mating after mating improved operation through vertical mating and reduced wasted space capable of mounting other components (enhanced pcb designing freedom) wasted space contact separation creepage distance is achieved by providing a housing wall between contacts. dif cult insertion caused by inability to visually locating the mating port improved insertion. mating port visually locates from above vertical mating type horizontal mating type fig.1 fig.2 fig.3 2 df61y series small-sized, low profile wire-to-board connector for power supply product speci cations ratings current rating 3.0a (28 awg) 3.2a (26 awg) 4.0a (24 awg) operating temperature range operating humidity range -40 to +105? (note 1) 20 to 80% voltage rating ac/dc 350v storage temperature range storage humidity range -10 to +60? (note 2) 40 to 70% (note 2) item speci cations conditions 1. insulation resistance 1000m?min. measured at dc 500v 2. withstand voltage no ashover or breakdown ac 1,200v is applied for 1 minute. 3. contact resistance 10m?max. measured at 1ma and no higher than 20mv 4. vibration resistance no electrical discontinuity for 1? or longer 10 cycles in each of three directions at frequency 10-55 hz, half amplitude 0.75mm 5. shock resistance no electrical discontinuity for 1? or longer accelerated velocity : 490m/s 2 , for 11ms, half-sine in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : 20m?max. insulation resistance : 500m?min. temperature : 40?? ; humidity : 90 to 95%, left as it is for 96 hours 7. temperature cycles contact resistance : 20m?max. insulation resistance : 500m?min. -55? : 30 minutes 5 - 35? : 2 - 3 minutes 105 ? : 30 minutes 5 - 35? : 2 - 3 minutes) 5 cycles 8. durability contact resistance : 20m?max. 30 mating cycles 9. resistance to solder heat the resin components will not become deformed or lose performance due to deformities re ow : according to the recommended temperature pro le hand soldering : temperature of soldering iron at 350??0? for 3 seconds note 1 : includes the temperature rise caused by current ow. note 2 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish product part materials finish ul speci cation header insulator lcp natural ul94v-0 contact brass tin plated ? crimp socket insulator lcp natural ul94v-0 crimp contact contact copper alloy tin plated ? product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. ? header connector df 61y - * p - 2.2 v ^ _ ` a b c ? socket connector df 61y - * s - 2.2 c ^ _ ` a b c ? crimp contact df 65 - 2428 scf ^ _ ^ applicable wire size y 2428 24 to 28 awg _ packaging style y scf : socket contact ~ reel ^ series name df _ series no. : 61y ` number of contacts : 2 a connector type p : header b pitch : 2.2mm c mounting style y+ : smt y veritical type ^ series name : df _ series no. : 61y ` number of contacts : 2 a connector type y s socket b pitch : 2.2mm c termination form y c : crimp socket 3 df61y series small-sized, low profile wire-to-board connector for power supply straight pin header (smt) ? tape and reel dimensions ? recommended pcb layout (t=1mm) part no. hrs no. no. of contacts color [specification number]** df61y-2p-2.2v 23 666-5100-3 23 2 natural (23) : tin plated, embossed packaging note 1 : this product is sold per reel with 3,000 connectors pcs/reel. please order by reel quantities. if the area contains a pattern and used at the rated voltage of 350v, the creepage distance could be insuf cient. 2 4.30.05 4.50.05 2 +0.1 0 0.145 +0.1 0 1.24 +0.1 0 5.75 +0.1 0 4.05 +0.1 0 1.15 +0.1 0 1.35 +0.1 0 2 1.15 0.65 7.3 7.35 1.63 0.2 5.1 3.21 5.1 2.2 vacuum area contact no.2 contact no.1 cavity / p hrs mark a 80.1 20.1 40.1 11.5 0.1 1.750.1 22.25 0.2 0 (24) ?1.5 0.2 y 0 unreeling direction unreeling direction ?
} sprocket hole far side product label 20.5 ? 380 2 ? 80 1 24.4 +2 0 30.4max r1 ? 210.8 ?13 0.2 2 4 df61y series small-sized, low profile wire-to-board connector for power supply crimp socket part no. hrs no. packaging quantity finish df65-2428scf 666-6003-2 00 reel (note 1) 18,000 tin plated note 1 : this product is delivered in 18,000 pieces per reels. please place orders in multiples of 18,000 pieces. applicable wire (tin plated annealed copper wire) wire size (stranded wire conductor) jacket outer diameter recommended cable strip length 24awg (11/ 0.16mm) 1.11mm ul10368 1.4 to 1.8mm 26awg (7/ 0.16mm) 0.98mm 28awg (7/ 0.127mm) 0.88mm note 1 : when using other than the recommended wire, contact your nearest hirose sales representative. note 2 : the strip length is a reference value. please make adjustments so nished crimps will meet the speci ed values. refer to the crimping quality standards (atad-h0733-00) for details. 1.77 1.9 4.4 6.06 3.84 1.55 2.2 1.07 4.15 4.3 0.65 2.3 0.9 1.15 0.92 1.45 4.5 2.95 3 ?1.2 tools type part no. hrs no. applicable contact applicator ap105-df65-2428s 901-4630-0 00 df65-2428scf press CM-105C 901-0001-0 00 hand crimping tool ht305/df65-2428s 550-0306-8 00 contact extraction tool df-c-po(b) 550-0179-2 00 note : if any trouble has occurred due to tools other than the designated tool, hirose bears no respoisibility for any trouble. crimp contact part no. hrs no. no. of contacts color [specification number]** df61y-2s-2.2c (13) 666-5101-6 13 2 natural (13) : 1,000 pcs/pack note : each package contains 1,000 pcs/pack. please order in full package quantities. 5 df61y series small-sized, low profile wire-to-board connector for power supply b operating precautions 1. recommended temperature profile (lead-free soldering possible) 2. recommended hand solder conditions soldering iron temperature : 350?0 ? , soldering time : within 3 seconds 3. recommended screen thickness, aperture opening rate (pattern area ratio) thickness 0.1mm, aperture opening rate : 100% 4. pcb warpage 0.02mm max at the center of connector with the both edges of the connector as the baseline 5. cleaning condition cleaning with ipa is possible. (cleaning is not recommended as it may change the feel of insertion/extraction, etc. please consult with us when using other types of cleaning agents.) 6. precautions insertion/extraction of the connector while not mounted to the pcb may cause breakage or deformation to the contact. do not apply flux at the time of hand soldering, as it may result in flux rise. this product may have slightly different hue on molded items, however, they do not affect the product performance. see the separate ?f61y insertion/extraction procedure manual for handling precautions at the time of insertion and extraction. [applicable conditions] 1. peak temperature : max 250? 2. heated area : 220? or above, within 60 sec. 3. pre-heating area : 150 to 180?, 90 to 120 sec. 4. number of operation : twice or less * the contact lead area was measured. the conditions may change depending on the types and manufacturers of cream solder, pcb size, and conditions of other materials used for soldering. please fully check the soldering condition before use. [remarks 1] this temperature profile is our recommended value. max 250? 10sec max 60sec max 90 to 120sec pre-heating time soldering time 0 50 100 150 180? 220? 200 250 time (sec.) temperature(?) 6 df61y series small-sized, low profile wire-to-board connector for power supply /? usage recommendations 7. insertion and removal operation insertion operation insertion operation shall be carried out in steps (1) placing the crimp socket, (2) insertion, and (3) check the mated state. (1) placing the crimp socket place the crimp socket so that the friction locks in 4 places in front and behind the crimp socket come into contact with the header. (2) insertion press down on the center of the crimp socket, and mating is complete. (3) checking the mated state check if the crimp socket is securely mated. if one end floats or is mated at an angle, unmate, and mate it again. when the crimp socket is inserted, it is possible that only the friction lock on the cable side is inserted, as shown in the figure below. in this case, push the non-cable side of the crimp socket to correctly mate. if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate, and mate again. forcible mating will lower the retention force. friction lock when crimp socket is correctly aligned, the top of the crimp socket is parallel to the board. press down at the center. mating is complete. push the non-cable side of the crimp socket. insert again. 7 df61y series small-sized, low profile wire-to-board connector for power supply 7. insertion and removal operation if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate , and mate again. forcible mating will lower the retention force. use the tab to help release . if the connector is forcibly removed by pulling the cable, cable disconnection and connector breakage will occur. release tab raise the tab raise the entire crimp socket, to complete un-mating 8 df61y series small-sized, low profile wire-to-board connector for power supply the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer draw ings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 2016.12 small-sized, low profile wire-to-board connector for power supply df61y series features 1. proprietary vise lock design the lock on the cable side has been strengthened with our proprietary vise lock mechanism * , preventing cables from being easily disconnected due to tough routing or an excessive load. ( * vise lock : vertical-insertion swing-extraction) (fig.1) t patent pending 2. improved operation through vertical mating eliminates wasted board space : vertical insertion eliminates the board space required for horizontal mating and enhances assembly (enhanced pcb design freedom) (fig.2) 3. small-sized and low profile, with high withstanding voltage and current (h=2mm, 24awg : 4a max) in spite of the small size on a 2.2mm contact pitch, high voltage of 350v is achieved by ensuring creepage distance. using high conductivity material for the socket contact and lowering contact resistance through optimized contact force, high-current capability is realized. 4. high heat-resistance operating temperature limit of 105?. 5. halogen-free use of chlorine or bromine are within standards values. *as defined by iec61249-2-21 br 900ppm max, cl 900ppm max, br+cl 1,500ppm max diagram to explain the vise locking design long creepage distance insertion operation is similar to vertical mating. however, the contact is actually inserted at an angle, and ensures high retention force in upper direction. (cable tensile strength : a minimum of 10n) before mating after mating improved operation through vertical mating and reduced wasted space capable of mounting other components (enhanced pcb designing freedom) wasted space contact separation creepage distance is achieved by providing a housing wall between contacts. dif cult insertion caused by inability to visually locating the mating port improved insertion. mating port visually locates from above vertical mating type horizontal mating type fig.1 fig.2 fig.3 2 df61y series small-sized, low profile wire-to-board connector for power supply product speci cations ratings current rating 3.0a (28 awg) 3.2a (26 awg) 4.0a (24 awg) operating temperature range operating humidity range -40 to +105? (note 1) 20 to 80% voltage rating ac/dc 350v storage temperature range storage humidity range -10 to +60? (note 2) 40 to 70% (note 2) item speci cations conditions 1. insulation resistance 1000m?min. measured at dc 500v 2. withstand voltage no ashover or breakdown ac 1,200v is applied for 1 minute. 3. contact resistance 10m?max. measured at 1ma and no higher than 20mv 4. vibration resistance no electrical discontinuity for 1? or longer 10 cycles in each of three directions at frequency 10-55 hz, half amplitude 0.75mm 5. shock resistance no electrical discontinuity for 1? or longer accelerated velocity : 490m/s 2 , for 11ms, half-sine in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : 20m?max. insulation resistance : 500m?min. temperature : 40?? ; humidity : 90 to 95%, left as it is for 96 hours 7. temperature cycles contact resistance : 20m?max. insulation resistance : 500m?min. -55? : 30 minutes 5 - 35? : 2 - 3 minutes 105 ? : 30 minutes 5 - 35? : 2 - 3 minutes) 5 cycles 8. durability contact resistance : 20m?max. 30 mating cycles 9. resistance to solder heat the resin components will not become deformed or lose performance due to deformities re ow : according to the recommended temperature pro le hand soldering : temperature of soldering iron at 350??0? for 3 seconds note 1 : includes the temperature rise caused by current ow. note 2 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish product part materials finish ul speci cation header insulator lcp natural ul94v-0 contact brass tin plated ? crimp socket insulator lcp natural ul94v-0 crimp contact contact copper alloy tin plated ? product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. ? header connector df 61y - * p - 2.2 v ^ _ ` a b c ? socket connector df 61y - * s - 2.2 c ^ _ ` a b c ? crimp contact df 65 - 2428 scf ^ _ ^ applicable wire size y 2428 24 to 28 awg _ packaging style y scf : socket contact ~ reel ^ series name df _ series no. : 61y ` number of contacts : 2 a connector type p : header b pitch : 2.2mm c mounting style y+ : smt y veritical type ^ series name : df _ series no. : 61y ` number of contacts : 2 a connector type y s socket b pitch : 2.2mm c termination form y c : crimp socket 3 df61y series small-sized, low profile wire-to-board connector for power supply straight pin header (smt) ? tape and reel dimensions ? recommended pcb layout (t=1mm) part no. hrs no. no. of contacts color [specification number]** df61y-2p-2.2v 23 666-5100-3 23 2 natural (23) : tin plated, embossed packaging note 1 : this product is sold per reel with 3,000 connectors pcs/reel. please order by reel quantities. if the area contains a pattern and used at the rated voltage of 350v, the creepage distance could be insuf cient. 2 4.30.05 4.50.05 2 +0.1 0 0.145 +0.1 0 1.24 +0.1 0 5.75 +0.1 0 4.05 +0.1 0 1.15 +0.1 0 1.35 +0.1 0 2 1.15 0.65 7.3 7.35 1.63 0.2 5.1 3.21 5.1 2.2 vacuum area contact no.2 contact no.1 cavity / p hrs mark a 80.1 20.1 40.1 11.5 0.1 1.750.1 22.25 0.2 0 (24) ?1.5 0.2 y 0 unreeling direction unreeling direction ?
} sprocket hole far side product label 20.5 ? 380 2 ? 80 1 24.4 +2 0 30.4max r1 ? 210.8 ?13 0.2 2 4 df61y series small-sized, low profile wire-to-board connector for power supply crimp socket part no. hrs no. packaging quantity finish df65-2428scf 666-6003-2 00 reel (note 1) 18,000 tin plated note 1 : this product is delivered in 18,000 pieces per reels. please place orders in multiples of 18,000 pieces. applicable wire (tin plated annealed copper wire) wire size (stranded wire conductor) jacket outer diameter recommended cable strip length 24awg (11/ 0.16mm) 1.11mm ul10368 1.4 to 1.8mm 26awg (7/ 0.16mm) 0.98mm 28awg (7/ 0.127mm) 0.88mm note 1 : when using other than the recommended wire, contact your nearest hirose sales representative. note 2 : the strip length is a reference value. please make adjustments so nished crimps will meet the speci ed values. refer to the crimping quality standards (atad-h0733-00) for details. 1.77 1.9 4.4 6.06 3.84 1.55 2.2 1.07 4.15 4.3 0.65 2.3 0.9 1.15 0.92 1.45 4.5 2.95 3 ?1.2 tools type part no. hrs no. applicable contact applicator ap105-df65-2428s 901-4630-0 00 df65-2428scf press CM-105C 901-0001-0 00 hand crimping tool ht305/df65-2428s 550-0306-8 00 contact extraction tool df-c-po(b) 550-0179-2 00 note : if any trouble has occurred due to tools other than the designated tool, hirose bears no respoisibility for any trouble. crimp contact part no. hrs no. no. of contacts color [specification number]** df61y-2s-2.2c (13) 666-5101-6 13 2 natural (13) : 1,000 pcs/pack note : each package contains 1,000 pcs/pack. please order in full package quantities. 5 df61y series small-sized, low profile wire-to-board connector for power supply b operating precautions 1. recommended temperature profile (lead-free soldering possible) 2. recommended hand solder conditions soldering iron temperature : 350?0 ? , soldering time : within 3 seconds 3. recommended screen thickness, aperture opening rate (pattern area ratio) thickness 0.1mm, aperture opening rate : 100% 4. pcb warpage 0.02mm max at the center of connector with the both edges of the connector as the baseline 5. cleaning condition cleaning with ipa is possible. (cleaning is not recommended as it may change the feel of insertion/extraction, etc. please consult with us when using other types of cleaning agents.) 6. precautions insertion/extraction of the connector while not mounted to the pcb may cause breakage or deformation to the contact. do not apply flux at the time of hand soldering, as it may result in flux rise. this product may have slightly different hue on molded items, however, they do not affect the product performance. see the separate ?f61y insertion/extraction procedure manual for handling precautions at the time of insertion and extraction. [applicable conditions] 1. peak temperature : max 250? 2. heated area : 220? or above, within 60 sec. 3. pre-heating area : 150 to 180?, 90 to 120 sec. 4. number of operation : twice or less * the contact lead area was measured. the conditions may change depending on the types and manufacturers of cream solder, pcb size, and conditions of other materials used for soldering. please fully check the soldering condition before use. [remarks 1] this temperature profile is our recommended value. max 250? 10sec max 60sec max 90 to 120sec pre-heating time soldering time 0 50 100 150 180? 220? 200 250 time (sec.) temperature(?) 6 df61y series small-sized, low profile wire-to-board connector for power supply /? usage recommendations 7. insertion and removal operation insertion operation insertion operation shall be carried out in steps (1) placing the crimp socket, (2) insertion, and (3) check the mated state. (1) placing the crimp socket place the crimp socket so that the friction locks in 4 places in front and behind the crimp socket come into contact with the header. (2) insertion press down on the center of the crimp socket, and mating is complete. (3) checking the mated state check if the crimp socket is securely mated. if one end floats or is mated at an angle, unmate, and mate it again. when the crimp socket is inserted, it is possible that only the friction lock on the cable side is inserted, as shown in the figure below. in this case, push the non-cable side of the crimp socket to correctly mate. if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate, and mate again. forcible mating will lower the retention force. friction lock when crimp socket is correctly aligned, the top of the crimp socket is parallel to the board. press down at the center. mating is complete. push the non-cable side of the crimp socket. insert again. 7 df61y series small-sized, low profile wire-to-board connector for power supply 7. insertion and removal operation if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate , and mate again. forcible mating will lower the retention force. use the tab to help release . if the connector is forcibly removed by pulling the cable, cable disconnection and connector breakage will occur. release tab raise the tab raise the entire crimp socket, to complete un-mating 8 df61y series small-sized, low profile wire-to-board connector for power supply the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer draw ings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 2016.12 small-sized, low profile wire-to-board connector for power supply df61y series features 1. proprietary vise lock design the lock on the cable side has been strengthened with our proprietary vise lock mechanism * , preventing cables from being easily disconnected due to tough routing or an excessive load. ( * vise lock : vertical-insertion swing-extraction) (fig.1) t patent pending 2. improved operation through vertical mating eliminates wasted board space : vertical insertion eliminates the board space required for horizontal mating and enhances assembly (enhanced pcb design freedom) (fig.2) 3. small-sized and low profile, with high withstanding voltage and current (h=2mm, 24awg : 4a max) in spite of the small size on a 2.2mm contact pitch, high voltage of 350v is achieved by ensuring creepage distance. using high conductivity material for the socket contact and lowering contact resistance through optimized contact force, high-current capability is realized. 4. high heat-resistance operating temperature limit of 105?. 5. halogen-free use of chlorine or bromine are within standards values. *as defined by iec61249-2-21 br 900ppm max, cl 900ppm max, br+cl 1,500ppm max diagram to explain the vise locking design long creepage distance insertion operation is similar to vertical mating. however, the contact is actually inserted at an angle, and ensures high retention force in upper direction. (cable tensile strength : a minimum of 10n) before mating after mating improved operation through vertical mating and reduced wasted space capable of mounting other components (enhanced pcb designing freedom) wasted space contact separation creepage distance is achieved by providing a housing wall between contacts. dif cult insertion caused by inability to visually locating the mating port improved insertion. mating port visually locates from above vertical mating type horizontal mating type fig.1 fig.2 fig.3 2 df61y series small-sized, low profile wire-to-board connector for power supply product speci cations ratings current rating 3.0a (28 awg) 3.2a (26 awg) 4.0a (24 awg) operating temperature range operating humidity range -40 to +105? (note 1) 20 to 80% voltage rating ac/dc 350v storage temperature range storage humidity range -10 to +60? (note 2) 40 to 70% (note 2) item speci cations conditions 1. insulation resistance 1000m?min. measured at dc 500v 2. withstand voltage no ashover or breakdown ac 1,200v is applied for 1 minute. 3. contact resistance 10m?max. measured at 1ma and no higher than 20mv 4. vibration resistance no electrical discontinuity for 1? or longer 10 cycles in each of three directions at frequency 10-55 hz, half amplitude 0.75mm 5. shock resistance no electrical discontinuity for 1? or longer accelerated velocity : 490m/s 2 , for 11ms, half-sine in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : 20m?max. insulation resistance : 500m?min. temperature : 40?? ; humidity : 90 to 95%, left as it is for 96 hours 7. temperature cycles contact resistance : 20m?max. insulation resistance : 500m?min. -55? : 30 minutes 5 - 35? : 2 - 3 minutes 105 ? : 30 minutes 5 - 35? : 2 - 3 minutes) 5 cycles 8. durability contact resistance : 20m?max. 30 mating cycles 9. resistance to solder heat the resin components will not become deformed or lose performance due to deformities re ow : according to the recommended temperature pro le hand soldering : temperature of soldering iron at 350??0? for 3 seconds note 1 : includes the temperature rise caused by current ow. note 2 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish product part materials finish ul speci cation header insulator lcp natural ul94v-0 contact brass tin plated ? crimp socket insulator lcp natural ul94v-0 crimp contact contact copper alloy tin plated ? product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. ? header connector df 61y - * p - 2.2 v ^ _ ` a b c ? socket connector df 61y - * s - 2.2 c ^ _ ` a b c ? crimp contact df 65 - 2428 scf ^ _ ^ applicable wire size y 2428 24 to 28 awg _ packaging style y scf : socket contact ~ reel ^ series name df _ series no. : 61y ` number of contacts : 2 a connector type p : header b pitch : 2.2mm c mounting style y+ : smt y veritical type ^ series name : df _ series no. : 61y ` number of contacts : 2 a connector type y s socket b pitch : 2.2mm c termination form y c : crimp socket 3 df61y series small-sized, low profile wire-to-board connector for power supply straight pin header (smt) ? tape and reel dimensions ? recommended pcb layout (t=1mm) part no. hrs no. no. of contacts color [specification number]** df61y-2p-2.2v 23 666-5100-3 23 2 natural (23) : tin plated, embossed packaging note 1 : this product is sold per reel with 3,000 connectors pcs/reel. please order by reel quantities. if the area contains a pattern and used at the rated voltage of 350v, the creepage distance could be insuf cient. 2 4.30.05 4.50.05 2 +0.1 0 0.145 +0.1 0 1.24 +0.1 0 5.75 +0.1 0 4.05 +0.1 0 1.15 +0.1 0 1.35 +0.1 0 2 1.15 0.65 7.3 7.35 1.63 0.2 5.1 3.21 5.1 2.2 vacuum area contact no.2 contact no.1 cavity / p hrs mark a 80.1 20.1 40.1 11.5 0.1 1.750.1 22.25 0.2 0 (24) ?1.5 0.2 y 0 unreeling direction unreeling direction ?
} sprocket hole far side product label 20.5 ? 380 2 ? 80 1 24.4 +2 0 30.4max r1 ? 210.8 ?13 0.2 2 4 df61y series small-sized, low profile wire-to-board connector for power supply crimp socket part no. hrs no. packaging quantity finish df65-2428scf 666-6003-2 00 reel (note 1) 18,000 tin plated note 1 : this product is delivered in 18,000 pieces per reels. please place orders in multiples of 18,000 pieces. applicable wire (tin plated annealed copper wire) wire size (stranded wire conductor) jacket outer diameter recommended cable strip length 24awg (11/ 0.16mm) 1.11mm ul10368 1.4 to 1.8mm 26awg (7/ 0.16mm) 0.98mm 28awg (7/ 0.127mm) 0.88mm note 1 : when using other than the recommended wire, contact your nearest hirose sales representative. note 2 : the strip length is a reference value. please make adjustments so nished crimps will meet the speci ed values. refer to the crimping quality standards (atad-h0733-00) for details. 1.77 1.9 4.4 6.06 3.84 1.55 2.2 1.07 4.15 4.3 0.65 2.3 0.9 1.15 0.92 1.45 4.5 2.95 3 ?1.2 tools type part no. hrs no. applicable contact applicator ap105-df65-2428s 901-4630-0 00 df65-2428scf press CM-105C 901-0001-0 00 hand crimping tool ht305/df65-2428s 550-0306-8 00 contact extraction tool df-c-po(b) 550-0179-2 00 note : if any trouble has occurred due to tools other than the designated tool, hirose bears no respoisibility for any trouble. crimp contact part no. hrs no. no. of contacts color [specification number]** df61y-2s-2.2c (13) 666-5101-6 13 2 natural (13) : 1,000 pcs/pack note : each package contains 1,000 pcs/pack. please order in full package quantities. 5 df61y series small-sized, low profile wire-to-board connector for power supply b operating precautions 1. recommended temperature profile (lead-free soldering possible) 2. recommended hand solder conditions soldering iron temperature : 350?0 ? , soldering time : within 3 seconds 3. recommended screen thickness, aperture opening rate (pattern area ratio) thickness 0.1mm, aperture opening rate : 100% 4. pcb warpage 0.02mm max at the center of connector with the both edges of the connector as the baseline 5. cleaning condition cleaning with ipa is possible. (cleaning is not recommended as it may change the feel of insertion/extraction, etc. please consult with us when using other types of cleaning agents.) 6. precautions insertion/extraction of the connector while not mounted to the pcb may cause breakage or deformation to the contact. do not apply flux at the time of hand soldering, as it may result in flux rise. this product may have slightly different hue on molded items, however, they do not affect the product performance. see the separate ?f61y insertion/extraction procedure manual for handling precautions at the time of insertion and extraction. [applicable conditions] 1. peak temperature : max 250? 2. heated area : 220? or above, within 60 sec. 3. pre-heating area : 150 to 180?, 90 to 120 sec. 4. number of operation : twice or less * the contact lead area was measured. the conditions may change depending on the types and manufacturers of cream solder, pcb size, and conditions of other materials used for soldering. please fully check the soldering condition before use. [remarks 1] this temperature profile is our recommended value. max 250? 10sec max 60sec max 90 to 120sec pre-heating time soldering time 0 50 100 150 180? 220? 200 250 time (sec.) temperature(?) 6 df61y series small-sized, low profile wire-to-board connector for power supply /? usage recommendations 7. insertion and removal operation insertion operation insertion operation shall be carried out in steps (1) placing the crimp socket, (2) insertion, and (3) check the mated state. (1) placing the crimp socket place the crimp socket so that the friction locks in 4 places in front and behind the crimp socket come into contact with the header. (2) insertion press down on the center of the crimp socket, and mating is complete. (3) checking the mated state check if the crimp socket is securely mated. if one end floats or is mated at an angle, unmate, and mate it again. when the crimp socket is inserted, it is possible that only the friction lock on the cable side is inserted, as shown in the figure below. in this case, push the non-cable side of the crimp socket to correctly mate. if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate, and mate again. forcible mating will lower the retention force. friction lock when crimp socket is correctly aligned, the top of the crimp socket is parallel to the board. press down at the center. mating is complete. push the non-cable side of the crimp socket. insert again. 7 df61y series small-sized, low profile wire-to-board connector for power supply 7. insertion and removal operation if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate , and mate again. forcible mating will lower the retention force. use the tab to help release . if the connector is forcibly removed by pulling the cable, cable disconnection and connector breakage will occur. release tab raise the tab raise the entire crimp socket, to complete un-mating 8 df61y series small-sized, low profile wire-to-board connector for power supply the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer draw ings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 2016.12 small-sized, low profile wire-to-board connector for power supply df61y series features 1. proprietary vise lock design the lock on the cable side has been strengthened with our proprietary vise lock mechanism * , preventing cables from being easily disconnected due to tough routing or an excessive load. ( * vise lock : vertical-insertion swing-extraction) (fig.1) t patent pending 2. improved operation through vertical mating eliminates wasted board space : vertical insertion eliminates the board space required for horizontal mating and enhances assembly (enhanced pcb design freedom) (fig.2) 3. small-sized and low profile, with high withstanding voltage and current (h=2mm, 24awg : 4a max) in spite of the small size on a 2.2mm contact pitch, high voltage of 350v is achieved by ensuring creepage distance. using high conductivity material for the socket contact and lowering contact resistance through optimized contact force, high-current capability is realized. 4. high heat-resistance operating temperature limit of 105?. 5. halogen-free use of chlorine or bromine are within standards values. *as defined by iec61249-2-21 br 900ppm max, cl 900ppm max, br+cl 1,500ppm max diagram to explain the vise locking design long creepage distance insertion operation is similar to vertical mating. however, the contact is actually inserted at an angle, and ensures high retention force in upper direction. (cable tensile strength : a minimum of 10n) before mating after mating improved operation through vertical mating and reduced wasted space capable of mounting other components (enhanced pcb designing freedom) wasted space contact separation creepage distance is achieved by providing a housing wall between contacts. dif cult insertion caused by inability to visually locating the mating port improved insertion. mating port visually locates from above vertical mating type horizontal mating type fig.1 fig.2 fig.3 2 df61y series small-sized, low profile wire-to-board connector for power supply product speci cations ratings current rating 3.0a (28 awg) 3.2a (26 awg) 4.0a (24 awg) operating temperature range operating humidity range -40 to +105? (note 1) 20 to 80% voltage rating ac/dc 350v storage temperature range storage humidity range -10 to +60? (note 2) 40 to 70% (note 2) item speci cations conditions 1. insulation resistance 1000m?min. measured at dc 500v 2. withstand voltage no ashover or breakdown ac 1,200v is applied for 1 minute. 3. contact resistance 10m?max. measured at 1ma and no higher than 20mv 4. vibration resistance no electrical discontinuity for 1? or longer 10 cycles in each of three directions at frequency 10-55 hz, half amplitude 0.75mm 5. shock resistance no electrical discontinuity for 1? or longer accelerated velocity : 490m/s 2 , for 11ms, half-sine in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : 20m?max. insulation resistance : 500m?min. temperature : 40?? ; humidity : 90 to 95%, left as it is for 96 hours 7. temperature cycles contact resistance : 20m?max. insulation resistance : 500m?min. -55? : 30 minutes 5 - 35? : 2 - 3 minutes 105 ? : 30 minutes 5 - 35? : 2 - 3 minutes) 5 cycles 8. durability contact resistance : 20m?max. 30 mating cycles 9. resistance to solder heat the resin components will not become deformed or lose performance due to deformities re ow : according to the recommended temperature pro le hand soldering : temperature of soldering iron at 350??0? for 3 seconds note 1 : includes the temperature rise caused by current ow. note 2 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish product part materials finish ul speci cation header insulator lcp natural ul94v-0 contact brass tin plated ? crimp socket insulator lcp natural ul94v-0 crimp contact contact copper alloy tin plated ? product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. ? header connector df 61y - * p - 2.2 v ^ _ ` a b c ? socket connector df 61y - * s - 2.2 c ^ _ ` a b c ? crimp contact df 65 - 2428 scf ^ _ ^ applicable wire size y 2428 24 to 28 awg _ packaging style y scf : socket contact ~ reel ^ series name df _ series no. : 61y ` number of contacts : 2 a connector type p : header b pitch : 2.2mm c mounting style y+ : smt y veritical type ^ series name : df _ series no. : 61y ` number of contacts : 2 a connector type y s socket b pitch : 2.2mm c termination form y c : crimp socket 3 df61y series small-sized, low profile wire-to-board connector for power supply straight pin header (smt) ? tape and reel dimensions ? recommended pcb layout (t=1mm) part no. hrs no. no. of contacts color [specification number]** df61y-2p-2.2v 23 666-5100-3 23 2 natural (23) : tin plated, embossed packaging note 1 : this product is sold per reel with 3,000 connectors pcs/reel. please order by reel quantities. if the area contains a pattern and used at the rated voltage of 350v, the creepage distance could be insuf cient. 2 4.30.05 4.50.05 2 +0.1 0 0.145 +0.1 0 1.24 +0.1 0 5.75 +0.1 0 4.05 +0.1 0 1.15 +0.1 0 1.35 +0.1 0 2 1.15 0.65 7.3 7.35 1.63 0.2 5.1 3.21 5.1 2.2 vacuum area contact no.2 contact no.1 cavity / p hrs mark a 80.1 20.1 40.1 11.5 0.1 1.750.1 22.25 0.2 0 (24) ?1.5 0.2 y 0 unreeling direction unreeling direction ?
} sprocket hole far side product label 20.5 ? 380 2 ? 80 1 24.4 +2 0 30.4max r1 ? 210.8 ?13 0.2 2 4 df61y series small-sized, low profile wire-to-board connector for power supply crimp socket part no. hrs no. packaging quantity finish df65-2428scf 666-6003-2 00 reel (note 1) 18,000 tin plated note 1 : this product is delivered in 18,000 pieces per reels. please place orders in multiples of 18,000 pieces. applicable wire (tin plated annealed copper wire) wire size (stranded wire conductor) jacket outer diameter recommended cable strip length 24awg (11/ 0.16mm) 1.11mm ul10368 1.4 to 1.8mm 26awg (7/ 0.16mm) 0.98mm 28awg (7/ 0.127mm) 0.88mm note 1 : when using other than the recommended wire, contact your nearest hirose sales representative. note 2 : the strip length is a reference value. please make adjustments so nished crimps will meet the speci ed values. refer to the crimping quality standards (atad-h0733-00) for details. 1.77 1.9 4.4 6.06 3.84 1.55 2.2 1.07 4.15 4.3 0.65 2.3 0.9 1.15 0.92 1.45 4.5 2.95 3 ?1.2 tools type part no. hrs no. applicable contact applicator ap105-df65-2428s 901-4630-0 00 df65-2428scf press CM-105C 901-0001-0 00 hand crimping tool ht305/df65-2428s 550-0306-8 00 contact extraction tool df-c-po(b) 550-0179-2 00 note : if any trouble has occurred due to tools other than the designated tool, hirose bears no respoisibility for any trouble. crimp contact part no. hrs no. no. of contacts color [specification number]** df61y-2s-2.2c (13) 666-5101-6 13 2 natural (13) : 1,000 pcs/pack note : each package contains 1,000 pcs/pack. please order in full package quantities. 5 df61y series small-sized, low profile wire-to-board connector for power supply b operating precautions 1. recommended temperature profile (lead-free soldering possible) 2. recommended hand solder conditions soldering iron temperature : 350?0 ? , soldering time : within 3 seconds 3. recommended screen thickness, aperture opening rate (pattern area ratio) thickness 0.1mm, aperture opening rate : 100% 4. pcb warpage 0.02mm max at the center of connector with the both edges of the connector as the baseline 5. cleaning condition cleaning with ipa is possible. (cleaning is not recommended as it may change the feel of insertion/extraction, etc. please consult with us when using other types of cleaning agents.) 6. precautions insertion/extraction of the connector while not mounted to the pcb may cause breakage or deformation to the contact. do not apply flux at the time of hand soldering, as it may result in flux rise. this product may have slightly different hue on molded items, however, they do not affect the product performance. see the separate ?f61y insertion/extraction procedure manual for handling precautions at the time of insertion and extraction. [applicable conditions] 1. peak temperature : max 250? 2. heated area : 220? or above, within 60 sec. 3. pre-heating area : 150 to 180?, 90 to 120 sec. 4. number of operation : twice or less * the contact lead area was measured. the conditions may change depending on the types and manufacturers of cream solder, pcb size, and conditions of other materials used for soldering. please fully check the soldering condition before use. [remarks 1] this temperature profile is our recommended value. max 250? 10sec max 60sec max 90 to 120sec pre-heating time soldering time 0 50 100 150 180? 220? 200 250 time (sec.) temperature(?) 6 df61y series small-sized, low profile wire-to-board connector for power supply /? usage recommendations 7. insertion and removal operation insertion operation insertion operation shall be carried out in steps (1) placing the crimp socket, (2) insertion, and (3) check the mated state. (1) placing the crimp socket place the crimp socket so that the friction locks in 4 places in front and behind the crimp socket come into contact with the header. (2) insertion press down on the center of the crimp socket, and mating is complete. (3) checking the mated state check if the crimp socket is securely mated. if one end floats or is mated at an angle, unmate, and mate it again. when the crimp socket is inserted, it is possible that only the friction lock on the cable side is inserted, as shown in the figure below. in this case, push the non-cable side of the crimp socket to correctly mate. if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate, and mate again. forcible mating will lower the retention force. friction lock when crimp socket is correctly aligned, the top of the crimp socket is parallel to the board. press down at the center. mating is complete. push the non-cable side of the crimp socket. insert again. 7 df61y series small-sized, low profile wire-to-board connector for power supply 7. insertion and removal operation if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate , and mate again. forcible mating will lower the retention force. use the tab to help release . if the connector is forcibly removed by pulling the cable, cable disconnection and connector breakage will occur. release tab raise the tab raise the entire crimp socket, to complete un-mating 8 df61y series small-sized, low profile wire-to-board connector for power supply the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer draw ings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 2016.12 small-sized, low profile wire-to-board connector for power supply df61y series features 1. proprietary vise lock design the lock on the cable side has been strengthened with our proprietary vise lock mechanism * , preventing cables from being easily disconnected due to tough routing or an excessive load. ( * vise lock : vertical-insertion swing-extraction) (fig.1) t patent pending 2. improved operation through vertical mating eliminates wasted board space : vertical insertion eliminates the board space required for horizontal mating and enhances assembly (enhanced pcb design freedom) (fig.2) 3. small-sized and low profile, with high withstanding voltage and current (h=2mm, 24awg : 4a max) in spite of the small size on a 2.2mm contact pitch, high voltage of 350v is achieved by ensuring creepage distance. using high conductivity material for the socket contact and lowering contact resistance through optimized contact force, high-current capability is realized. 4. high heat-resistance operating temperature limit of 105?. 5. halogen-free use of chlorine or bromine are within standards values. *as defined by iec61249-2-21 br 900ppm max, cl 900ppm max, br+cl 1,500ppm max diagram to explain the vise locking design long creepage distance insertion operation is similar to vertical mating. however, the contact is actually inserted at an angle, and ensures high retention force in upper direction. (cable tensile strength : a minimum of 10n) before mating after mating improved operation through vertical mating and reduced wasted space capable of mounting other components (enhanced pcb designing freedom) wasted space contact separation creepage distance is achieved by providing a housing wall between contacts. dif cult insertion caused by inability to visually locating the mating port improved insertion. mating port visually locates from above vertical mating type horizontal mating type fig.1 fig.2 fig.3 2 df61y series small-sized, low profile wire-to-board connector for power supply product speci cations ratings current rating 3.0a (28 awg) 3.2a (26 awg) 4.0a (24 awg) operating temperature range operating humidity range -40 to +105? (note 1) 20 to 80% voltage rating ac/dc 350v storage temperature range storage humidity range -10 to +60? (note 2) 40 to 70% (note 2) item speci cations conditions 1. insulation resistance 1000m?min. measured at dc 500v 2. withstand voltage no ashover or breakdown ac 1,200v is applied for 1 minute. 3. contact resistance 10m?max. measured at 1ma and no higher than 20mv 4. vibration resistance no electrical discontinuity for 1? or longer 10 cycles in each of three directions at frequency 10-55 hz, half amplitude 0.75mm 5. shock resistance no electrical discontinuity for 1? or longer accelerated velocity : 490m/s 2 , for 11ms, half-sine in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : 20m?max. insulation resistance : 500m?min. temperature : 40?? ; humidity : 90 to 95%, left as it is for 96 hours 7. temperature cycles contact resistance : 20m?max. insulation resistance : 500m?min. -55? : 30 minutes 5 - 35? : 2 - 3 minutes 105 ? : 30 minutes 5 - 35? : 2 - 3 minutes) 5 cycles 8. durability contact resistance : 20m?max. 30 mating cycles 9. resistance to solder heat the resin components will not become deformed or lose performance due to deformities re ow : according to the recommended temperature pro le hand soldering : temperature of soldering iron at 350??0? for 3 seconds note 1 : includes the temperature rise caused by current ow. note 2 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish product part materials finish ul speci cation header insulator lcp natural ul94v-0 contact brass tin plated ? crimp socket insulator lcp natural ul94v-0 crimp contact contact copper alloy tin plated ? product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. ? header connector df 61y - * p - 2.2 v ^ _ ` a b c ? socket connector df 61y - * s - 2.2 c ^ _ ` a b c ? crimp contact df 65 - 2428 scf ^ _ ^ applicable wire size y 2428 24 to 28 awg _ packaging style y scf : socket contact ~ reel ^ series name df _ series no. : 61y ` number of contacts : 2 a connector type p : header b pitch : 2.2mm c mounting style y+ : smt y veritical type ^ series name : df _ series no. : 61y ` number of contacts : 2 a connector type y s socket b pitch : 2.2mm c termination form y c : crimp socket 3 df61y series small-sized, low profile wire-to-board connector for power supply straight pin header (smt) ? tape and reel dimensions ? recommended pcb layout (t=1mm) part no. hrs no. no. of contacts color [specification number]** df61y-2p-2.2v 23 666-5100-3 23 2 natural (23) : tin plated, embossed packaging note 1 : this product is sold per reel with 3,000 connectors pcs/reel. please order by reel quantities. if the area contains a pattern and used at the rated voltage of 350v, the creepage distance could be insuf cient. 2 4.30.05 4.50.05 2 +0.1 0 0.145 +0.1 0 1.24 +0.1 0 5.75 +0.1 0 4.05 +0.1 0 1.15 +0.1 0 1.35 +0.1 0 2 1.15 0.65 7.3 7.35 1.63 0.2 5.1 3.21 5.1 2.2 vacuum area contact no.2 contact no.1 cavity / p hrs mark a 80.1 20.1 40.1 11.5 0.1 1.750.1 22.25 0.2 0 (24) ?1.5 0.2 y 0 unreeling direction unreeling direction ?
} sprocket hole far side product label 20.5 ? 380 2 ? 80 1 24.4 +2 0 30.4max r1 ? 210.8 ?13 0.2 2 4 df61y series small-sized, low profile wire-to-board connector for power supply crimp socket part no. hrs no. packaging quantity finish df65-2428scf 666-6003-2 00 reel (note 1) 18,000 tin plated note 1 : this product is delivered in 18,000 pieces per reels. please place orders in multiples of 18,000 pieces. applicable wire (tin plated annealed copper wire) wire size (stranded wire conductor) jacket outer diameter recommended cable strip length 24awg (11/ 0.16mm) 1.11mm ul10368 1.4 to 1.8mm 26awg (7/ 0.16mm) 0.98mm 28awg (7/ 0.127mm) 0.88mm note 1 : when using other than the recommended wire, contact your nearest hirose sales representative. note 2 : the strip length is a reference value. please make adjustments so nished crimps will meet the speci ed values. refer to the crimping quality standards (atad-h0733-00) for details. 1.77 1.9 4.4 6.06 3.84 1.55 2.2 1.07 4.15 4.3 0.65 2.3 0.9 1.15 0.92 1.45 4.5 2.95 3 ?1.2 tools type part no. hrs no. applicable contact applicator ap105-df65-2428s 901-4630-0 00 df65-2428scf press CM-105C 901-0001-0 00 hand crimping tool ht305/df65-2428s 550-0306-8 00 contact extraction tool df-c-po(b) 550-0179-2 00 note : if any trouble has occurred due to tools other than the designated tool, hirose bears no respoisibility for any trouble. crimp contact part no. hrs no. no. of contacts color [specification number]** df61y-2s-2.2c (13) 666-5101-6 13 2 natural (13) : 1,000 pcs/pack note : each package contains 1,000 pcs/pack. please order in full package quantities. 5 df61y series small-sized, low profile wire-to-board connector for power supply b operating precautions 1. recommended temperature profile (lead-free soldering possible) 2. recommended hand solder conditions soldering iron temperature : 350?0 ? , soldering time : within 3 seconds 3. recommended screen thickness, aperture opening rate (pattern area ratio) thickness 0.1mm, aperture opening rate : 100% 4. pcb warpage 0.02mm max at the center of connector with the both edges of the connector as the baseline 5. cleaning condition cleaning with ipa is possible. (cleaning is not recommended as it may change the feel of insertion/extraction, etc. please consult with us when using other types of cleaning agents.) 6. precautions insertion/extraction of the connector while not mounted to the pcb may cause breakage or deformation to the contact. do not apply flux at the time of hand soldering, as it may result in flux rise. this product may have slightly different hue on molded items, however, they do not affect the product performance. see the separate ?f61y insertion/extraction procedure manual for handling precautions at the time of insertion and extraction. [applicable conditions] 1. peak temperature : max 250? 2. heated area : 220? or above, within 60 sec. 3. pre-heating area : 150 to 180?, 90 to 120 sec. 4. number of operation : twice or less * the contact lead area was measured. the conditions may change depending on the types and manufacturers of cream solder, pcb size, and conditions of other materials used for soldering. please fully check the soldering condition before use. [remarks 1] this temperature profile is our recommended value. max 250? 10sec max 60sec max 90 to 120sec pre-heating time soldering time 0 50 100 150 180? 220? 200 250 time (sec.) temperature(?) 6 df61y series small-sized, low profile wire-to-board connector for power supply /? usage recommendations 7. insertion and removal operation insertion operation insertion operation shall be carried out in steps (1) placing the crimp socket, (2) insertion, and (3) check the mated state. (1) placing the crimp socket place the crimp socket so that the friction locks in 4 places in front and behind the crimp socket come into contact with the header. (2) insertion press down on the center of the crimp socket, and mating is complete. (3) checking the mated state check if the crimp socket is securely mated. if one end floats or is mated at an angle, unmate, and mate it again. when the crimp socket is inserted, it is possible that only the friction lock on the cable side is inserted, as shown in the figure below. in this case, push the non-cable side of the crimp socket to correctly mate. if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate, and mate again. forcible mating will lower the retention force. friction lock when crimp socket is correctly aligned, the top of the crimp socket is parallel to the board. press down at the center. mating is complete. push the non-cable side of the crimp socket. insert again. 7 df61y series small-sized, low profile wire-to-board connector for power supply 7. insertion and removal operation if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate , and mate again. forcible mating will lower the retention force. use the tab to help release . if the connector is forcibly removed by pulling the cable, cable disconnection and connector breakage will occur. release tab raise the tab raise the entire crimp socket, to complete un-mating 8 df61y series small-sized, low profile wire-to-board connector for power supply the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer draw ings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 1 2016.12 small-sized, low profile wire-to-board connector for power supply df61y series features 1. proprietary vise lock design the lock on the cable side has been strengthened with our proprietary vise lock mechanism * , preventing cables from being easily disconnected due to tough routing or an excessive load. ( * vise lock : vertical-insertion swing-extraction) (fig.1) t patent pending 2. improved operation through vertical mating eliminates wasted board space : vertical insertion eliminates the board space required for horizontal mating and enhances assembly (enhanced pcb design freedom) (fig.2) 3. small-sized and low profile, with high withstanding voltage and current (h=2mm, 24awg : 4a max) in spite of the small size on a 2.2mm contact pitch, high voltage of 350v is achieved by ensuring creepage distance. using high conductivity material for the socket contact and lowering contact resistance through optimized contact force, high-current capability is realized. 4. high heat-resistance operating temperature limit of 105?. 5. halogen-free use of chlorine or bromine are within standards values. *as defined by iec61249-2-21 br 900ppm max, cl 900ppm max, br+cl 1,500ppm max diagram to explain the vise locking design long creepage distance insertion operation is similar to vertical mating. however, the contact is actually inserted at an angle, and ensures high retention force in upper direction. (cable tensile strength : a minimum of 10n) before mating after mating improved operation through vertical mating and reduced wasted space capable of mounting other components (enhanced pcb designing freedom) wasted space contact separation creepage distance is achieved by providing a housing wall between contacts. dif cult insertion caused by inability to visually locating the mating port improved insertion. mating port visually locates from above vertical mating type horizontal mating type fig.1 fig.2 fig.3 2 df61y series small-sized, low profile wire-to-board connector for power supply product speci cations ratings current rating 3.0a (28 awg) 3.2a (26 awg) 4.0a (24 awg) operating temperature range operating humidity range -40 to +105? (note 1) 20 to 80% voltage rating ac/dc 350v storage temperature range storage humidity range -10 to +60? (note 2) 40 to 70% (note 2) item speci cations conditions 1. insulation resistance 1000m?min. measured at dc 500v 2. withstand voltage no ashover or breakdown ac 1,200v is applied for 1 minute. 3. contact resistance 10m?max. measured at 1ma and no higher than 20mv 4. vibration resistance no electrical discontinuity for 1? or longer 10 cycles in each of three directions at frequency 10-55 hz, half amplitude 0.75mm 5. shock resistance no electrical discontinuity for 1? or longer accelerated velocity : 490m/s 2 , for 11ms, half-sine in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : 20m?max. insulation resistance : 500m?min. temperature : 40?? ; humidity : 90 to 95%, left as it is for 96 hours 7. temperature cycles contact resistance : 20m?max. insulation resistance : 500m?min. -55? : 30 minutes 5 - 35? : 2 - 3 minutes 105 ? : 30 minutes 5 - 35? : 2 - 3 minutes) 5 cycles 8. durability contact resistance : 20m?max. 30 mating cycles 9. resistance to solder heat the resin components will not become deformed or lose performance due to deformities re ow : according to the recommended temperature pro le hand soldering : temperature of soldering iron at 350??0? for 3 seconds note 1 : includes the temperature rise caused by current ow. note 2 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish product part materials finish ul speci cation header insulator lcp natural ul94v-0 contact brass tin plated ? crimp socket insulator lcp natural ul94v-0 crimp contact contact copper alloy tin plated ? product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. ? header connector df 61y - * p - 2.2 v ^ _ ` a b c ? socket connector df 61y - * s - 2.2 c ^ _ ` a b c ? crimp contact df 65 - 2428 scf ^ _ ^ applicable wire size y 2428 24 to 28 awg _ packaging style y scf : socket contact ~ reel ^ series name df _ series no. : 61y ` number of contacts : 2 a connector type p : header b pitch : 2.2mm c mounting style y+ : smt y veritical type ^ series name : df _ series no. : 61y ` number of contacts : 2 a connector type y s socket b pitch : 2.2mm c termination form y c : crimp socket 3 df61y series small-sized, low profile wire-to-board connector for power supply straight pin header (smt) ? tape and reel dimensions ? recommended pcb layout (t=1mm) part no. hrs no. no. of contacts color [specification number]** df61y-2p-2.2v 23 666-5100-3 23 2 natural (23) : tin plated, embossed packaging note 1 : this product is sold per reel with 3,000 connectors pcs/reel. please order by reel quantities. if the area contains a pattern and used at the rated voltage of 350v, the creepage distance could be insuf cient. 2 4.30.05 4.50.05 2 +0.1 0 0.145 +0.1 0 1.24 +0.1 0 5.75 +0.1 0 4.05 +0.1 0 1.15 +0.1 0 1.35 +0.1 0 2 1.15 0.65 7.3 7.35 1.63 0.2 5.1 3.21 5.1 2.2 vacuum area contact no.2 contact no.1 cavity / p hrs mark a 80.1 20.1 40.1 11.5 0.1 1.750.1 22.25 0.2 0 (24) ?1.5 0.2 y 0 unreeling direction unreeling direction ?
} sprocket hole far side product label 20.5 ? 380 2 ? 80 1 24.4 +2 0 30.4max r1 ? 210.8 ?13 0.2 2 4 df61y series small-sized, low profile wire-to-board connector for power supply crimp socket part no. hrs no. packaging quantity finish df65-2428scf 666-6003-2 00 reel (note 1) 18,000 tin plated note 1 : this product is delivered in 18,000 pieces per reels. please place orders in multiples of 18,000 pieces. applicable wire (tin plated annealed copper wire) wire size (stranded wire conductor) jacket outer diameter recommended cable strip length 24awg (11/ 0.16mm) 1.11mm ul10368 1.4 to 1.8mm 26awg (7/ 0.16mm) 0.98mm 28awg (7/ 0.127mm) 0.88mm note 1 : when using other than the recommended wire, contact your nearest hirose sales representative. note 2 : the strip length is a reference value. please make adjustments so nished crimps will meet the speci ed values. refer to the crimping quality standards (atad-h0733-00) for details. 1.77 1.9 4.4 6.06 3.84 1.55 2.2 1.07 4.15 4.3 0.65 2.3 0.9 1.15 0.92 1.45 4.5 2.95 3 ?1.2 tools type part no. hrs no. applicable contact applicator ap105-df65-2428s 901-4630-0 00 df65-2428scf press CM-105C 901-0001-0 00 hand crimping tool ht305/df65-2428s 550-0306-8 00 contact extraction tool df-c-po(b) 550-0179-2 00 note : if any trouble has occurred due to tools other than the designated tool, hirose bears no respoisibility for any trouble. crimp contact part no. hrs no. no. of contacts color [specification number]** df61y-2s-2.2c (13) 666-5101-6 13 2 natural (13) : 1,000 pcs/pack note : each package contains 1,000 pcs/pack. please order in full package quantities. 5 df61y series small-sized, low profile wire-to-board connector for power supply b operating precautions 1. recommended temperature profile (lead-free soldering possible) 2. recommended hand solder conditions soldering iron temperature : 350?0 ? , soldering time : within 3 seconds 3. recommended screen thickness, aperture opening rate (pattern area ratio) thickness 0.1mm, aperture opening rate : 100% 4. pcb warpage 0.02mm max at the center of connector with the both edges of the connector as the baseline 5. cleaning condition cleaning with ipa is possible. (cleaning is not recommended as it may change the feel of insertion/extraction, etc. please consult with us when using other types of cleaning agents.) 6. precautions insertion/extraction of the connector while not mounted to the pcb may cause breakage or deformation to the contact. do not apply flux at the time of hand soldering, as it may result in flux rise. this product may have slightly different hue on molded items, however, they do not affect the product performance. see the separate ?f61y insertion/extraction procedure manual for handling precautions at the time of insertion and extraction. [applicable conditions] 1. peak temperature : max 250? 2. heated area : 220? or above, within 60 sec. 3. pre-heating area : 150 to 180?, 90 to 120 sec. 4. number of operation : twice or less * the contact lead area was measured. the conditions may change depending on the types and manufacturers of cream solder, pcb size, and conditions of other materials used for soldering. please fully check the soldering condition before use. [remarks 1] this temperature profile is our recommended value. max 250? 10sec max 60sec max 90 to 120sec pre-heating time soldering time 0 50 100 150 180? 220? 200 250 time (sec.) temperature(?) 6 df61y series small-sized, low profile wire-to-board connector for power supply /? usage recommendations 7. insertion and removal operation insertion operation insertion operation shall be carried out in steps (1) placing the crimp socket, (2) insertion, and (3) check the mated state. (1) placing the crimp socket place the crimp socket so that the friction locks in 4 places in front and behind the crimp socket come into contact with the header. (2) insertion press down on the center of the crimp socket, and mating is complete. (3) checking the mated state check if the crimp socket is securely mated. if one end floats or is mated at an angle, unmate, and mate it again. when the crimp socket is inserted, it is possible that only the friction lock on the cable side is inserted, as shown in the figure below. in this case, push the non-cable side of the crimp socket to correctly mate. if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate, and mate again. forcible mating will lower the retention force. friction lock when crimp socket is correctly aligned, the top of the crimp socket is parallel to the board. press down at the center. mating is complete. push the non-cable side of the crimp socket. insert again. 7 df61y series small-sized, low profile wire-to-board connector for power supply 7. insertion and removal operation if the connector is inserted when the crimp socket isn't placed correctly, it is possible that only the friction lock on the non-cable side is inserted, as shown in the figure below. in this case, unmate , and mate again. forcible mating will lower the retention force. use the tab to help release . if the connector is forcibly removed by pulling the cable, cable disconnection and connector breakage will occur. release tab raise the tab raise the entire crimp socket, to complete un-mating 8 df61y series small-sized, low profile wire-to-board connector for power supply the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer draw ings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
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